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Michigan State University develop guidelines for growing horticultural crops under cover high plastic tunnels

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East Lansing, Michigan
May 24, 2007

Michigan growers may be able to expand into new markets, thanks to research being conducted by scientists at Michigan State University (MSU) who are developing guidelines and recommendations for growing a variety of horticultural crops under cover in greenhouse-like structures called high tunnels.

High tunnels are used in many parts of the world to increase crop quality and yield. The relatively low-cost, non-heated plastic-covered structures originated in the United Kingdom for use in growing berry crops and could potentially be used here to grow a variety of horticultural crops.

Though fruit and vegetable crops have traditionally been grown in orchards and fields without protective covering, high tunnels provide an intriguing alternative for producers looking for innovative and efficient ways to protect their crops from weather and insects and extend the growing season.

Tunnels protect crops from frost, rain, wind, hail, insects and disease, and they can help lengthen the growing season by allowing harvesting to start earlier in the year or extend later into the fall. One disadvantage to the structures is that the plastic has to be removed during the winter because the frames can not withstand more than a few inches of snow.

“High tunnels eliminate exposing plants to the elements, which helps to improve crop quality. Secondly, the tunnels trap heat so that the growing season can be extended,” said Eric Hanson, MSU professor of horticulture and one of the project’s lead researchers.

“This research is the first of its kind to be conducted on high tunnels in Michigan,” he added. “It came about because more and more growers around the world have been shifting to this technology, and research needed to be done here under Michigan climate and environmental conditions to see how they perform.”

Tunnels have been used extensively in California for many years to grow strawberries and raspberries, and a number of growers in the eastern half of the United States have also switched to using tunnels for growing produce and greenhouse plants. Though a small group of Michigan producers have transitioned to tunnels for growing vegetables, cherries and berries, a number of questions exist.

Hanson said that one of the first questions that needs to be answered is whether producers can justify investing capital in the tunnel structures.

“Growers need to know up front if they can make money by using tunnels. Though the structures are relatively inexpensive over the long term, the initial $25,000 to $40,000 per acre investment is rather significant,” he said. “We also need to study and develop sustainable production practices for growing crops under cover in Michigan and be able to advise growers about what they need to do differently than if they were growing crops in a field or orchard.”

Two high tunnels were constructed at MSU research stations in 2005 under a cost-sharing agreement with Haygrove Tunnels, the leading producer of high tunnels in the United Kingdom. Sweet cherry studies are being conducted in the structure put up at the Clarksville Horticultural Experiment Station (CHES). The second, larger one was built at the Southwest Michigan Research and Extension Center (SWMREC) near Benton Harbor. This site is being used to study vegetable, cut flower, berry and sweet cherry crops. Though a few plants were grown under cover the first year, 2006 marked the first full growing season.

In this short time period, MSU researchers have already discovered that fall-bearing raspberries respond favorably to high tunnels. Hanson said that in addition to increased yield, researchers found improvement in fruit quality because of reduced incidence of disease.

“In our first two years of study, raspberries have yielded two to three times more fruit when grown under cover rather than in a field. Fruit quality has been better, too,” Hanson said. “Fruit grown in tunnels is always kept dry, so it is not exposed to weather elements that can make conditions favorable for disease.”

Tunnel structures have also shown potential as a consistent and reliable alternative for organic producers and those who no longer want to rely on chemicals for managing insects and diseases.

“Plastic covering appears to minimize many diseases and insect pests,” Hanson said. “Some types of insects don’t like to live under plastic coverings, so using the tunnels may provide protection against these insects. Being able to do away with chemical-based insect control will eliminate a major expense for growers and greatly reduce the negative environmental consequences that can result from chemical use.”

The tunnels seem to protect against Japanese beetle, a serious pest in and around the CHES and the SWMREC. Though researchers observed that beetles fed heavily on cherries and raspberries grown outside the tunnels, little damage was observed on the tunnel-grown plants because the insects avoided entering the tunnels.

Plans for the 2007 growing season include planting more varieties of blackberries to see how they perform and assessing the cherry fruit harvested from trees planted two years ago at the SWMREC. Work will also continue on establishing best production practices with fresh market tomatoes, such as irrigation and fertigation, a trickle system irrigation system with fertilizer added.

Even though researchers are still in the early stages of their project, they are optimistic that they should be able to offer growers crop recommendations and science-based production practice recommendations within the next three to four years.

“Findings from this project will ultimately provide growers with a comprehensive assessment of how crops perform under high tunnel structures in Michigan and help growers make informed management decisions,” Hanson said. “From the tunnel’s impact on crop selection to yield to harvest season to pest and disease management, this work will help growers answer key questions about the economic and sustainable production advantages of using high tunnels.”

Project GREEEN (Generating Research and Extension to meet Economic and Environmental Needs), Michigan’s plant agriculture initiative at MSU, has provided funding for Hanson’s research.

Founded in 1997, Project GREEEN is a cooperative effort between plant-based commodities and businesses together with the Michigan Agricultural Experiment Station, MSU Extension and the Michigan Department of Agriculture to advance Michigan’s economy through its plant-based agriculture. Its mission is to develop research and educational programs in response to industry needs, ensure and improve food safety, and protect and preserve the quality of the environment.

To learn more about Michigan’s plant agriculture initiative at MSU, visit www.greeen.msu.edu.

 

 

 

 

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